SANYO SGNR M，S系统_PLCCENTER工业_产品服务_产品

Nutrunner Set Models	Rated Torque (N.m)	Torque Range (N.m)	Fastening Accuracy	Free Speed (rpm)
SGNR(T*1)-005S	5.0	1.5-5.00	≤±4% (6σ/Rated Torque)	3570
SGNR(T*1)-005F
SGNR(T*1)-010S	10.0	3.0-10.0		2200
SGNR(T*1)-010F
SGNR(T*1)-025S	25.0	7.5-25.0		750
SGNR(T*1)-025F
SGNR(T*2)-050S	50.0	15.0-50.0		750
SGNR(T*2)-050F
SGNR(T*2)-100S	100	30-100		750
SGNR(T*2)-100F
SGNR(T*3)-180S	180	54-180		465
SGNR(T*3)-180F
SGNR(T*3)-320S	320	96-320		300
SGNR(T*3)-320F
SGNR(T*3)-580S	580	174-580		155
SGNR(T*3)-580F
SGNR(T*3)-1000S	1000	300-1000		85
SGNR(T*3)-1800S	1800	540-1800		50

* It is "M" when using with a Multi-Controller. It is "S" when using without Multi-Controller.Note:1N.m=0.102 kgf.m=0.738 ft.Lbs

Manually Operated Articulating Arm

Ultra-Light and high-rigidity body.
Eliminates torque reaction to the operator.
You can choose within position detection or without.
Error proofing through the use of position detection.
The automatic change of a fastening parameter is possible either by position location or fastener number.
A maximum of 32 positions can set up.
Space saving design.
Easy installation.
Piping of air is not required.

Interface Options

The Multi-Controller has multiple option card interfaces to correspond to various manufacturing systems and global networks.

RS232C, USB interface and 1 option card slot come standard.

Input / Output card	Sink input (NPN)
Input / Output card	Source input (PNP)
Field bus card	CC-Link
	CC-Link Ver.2
	DeviceNet
	Profibus
	Ethernet/IP
Data-communications card	Ethernet

Optional Expansion Unit

Optional Expansion Unit allows for up to 4 additional option cards for increased flexibility.

Option Expansion unit (shown here) is required when 4 additional option cards are being used.

Power Supply Separation

To respond to global safety standards, the Drivers power supply was divided into control and drive power supply.
This allows for setting up and monitoring when the machine is in an E-stop condition.

Development of a High-power and High-speed Fastening Motor

The new generation high-power and high-speed motor shortens cycle times. The maximum free speed of our model SGN-SP1-010 is over 3 times faster than our previous model.

SGNR utilizes a high speed CPU for increased processing speed of motor control and fastening operations.

New On-Board 7-segment LED Display for Easy Status Results

By using a 7 segment display, fastening judgement and results are now intelligible.

The Multi-Controller displays program No. and parameter No. during the fastening process.
The Driver displays the fastening torque or angle in the fastening process.
When fastening abnormalities occur, an error message is displayed.

Flexible Fastening Settings

Eight different fastening programs and 32 independent fastening parameters can be pre-programmed for each connected spindle.
Flexible program settings allow for different models and different parts to be fastened by one machine.

Various selectable and changeable settings such as fastening speeds, sequences, strategies, operation parameters, and output shaft rotation direction can be customized for your application.
This flexibility even makes it possible to mix fastening methods such as the torque control and angle control and allows for simultaneous and/or sequential tightening operations.
Various fastening options can be performed, such as double tightening and torque retention.

Process Quality Monitoring

SGNR system performs process management and continuous monitoring during the entire tightening process to ensure high-quality fastening.

Judgement function detection features over 59 fastening errors which can be monitored.
Over 45 items can be selected for end-of-cycle fastening data such as various torque, time and angle judgements.

Various Fastening Methods

SGNR allows for multiple fastening methods from basic to advanced.

Angle monitoring torque control
Torque-turn control
Torque-tension control
Yield point detection control
Angle monitoring timed torque control

Monitored and Automatically Adjusted Torque Control

When fastening, Sanyo's patented control method, measures and monitors angle and time to adjust motor speed automatically to insure the fastening process is completed in the set amount of time.

Component Descriptions

Display Panel

Features

In addition to displaying Nutrunner functions, the user can configure the screen to display PLC operations.
(Screen configuration software is required)

You can choose from 5.7 inches TFT color, STN color, STN monochrome or 12 inches TFT color according to your budget.
There are multiple display languages; Japanese, English and Korean.
PLC is able to accept fastening data from this machine.
With the use of a high-speed CPU and highly efficient depiction LSI, information is displayed at near real-time.

Nutrunner Operation

Fastening setting (Program & Parameters)
Data display
Torque curve monitoring
NG and fastening reports
USB port for saving settings
Maintenance mode for diagnostics
Manual operation mode
Back-Up settings to memory
Password protection option
Key lock protection option
Type M/S switiching

Programmable Operator Interface

Two-in-one Display Panel allows for programmable PLC interface and Nutrunner operation.

Software for configuring the interface screen is provided.

User Interface Terminal Software (Option)

The User Interface Terminal Windows based software is a useful tool for the initial configuration of a fastening system, collecting fastening data, displaying torque curves, and saving settings.

Features

System configuration (programming)
Fastening data acquisition
Torque curve acquisition and display
Display of reject history (NG Report)
System maintenance
Data acquisition and exportation
Communicate with a PC via RS232C Serial Communications, USB cable and/or optional high speed ARCNET unit.