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PLC AND AUTOMATION

TRAINING AND LEARNING MANUALS

PLC and automation
Training Manuals

This is a set of college to professional level Manuals and learning materials for PLC/robotics based control systems (in electronic format PDF requiring adobe acrobat to read and print. Included.) as well as other training materials and software. The Manuals contain self study courses dealing with PLC and other control topics. The Manuals focus on the Allen Bradley, Omron, Logix and more controllers.

Titles include:

PLC Primer

Automated Manufacturing Systems: The PLC

Dynamic System Modeling and Control

Integration and Automation of Manufacturing Systems

Automated Manufacturing
Systems: PLCs

894 pages

Covering

Programmable Logic Controllers

PLC Hardware

Logical Sensors

Logical Actuators

Boolean Logic Design

Karnaugh Maps

PLC Operation

Timers, Counters and More

Structured Logic Design

Flowchart Based Design

State Based Design

Numbers and Data

PLC Memory

Ladder Logic Functions

Advanced Ladder Logic Functions

Open Controllers

Instruction List Programming

Structured Text Programming

Sequential Function Charts

Function Block Programming

Analog Inputs and Outputs

Continuous Sensors

Continuous Actuators

Continuous Control

Fuzzy Logic

Serial Communication

Networking Communication

Internet

Human Machine Interfaces (HMI)

Electrical Design

Software Design

Selecting a PLC

Appendix - Function References

Appendix - Glossary

Appendix - References

Dynamic System
Modeling and Control

943 pages

Covering

Introduction

Translation

Solving Differential Equations

Numerical Methods

Rotation

Transfer Functions

Circuits

Feedback Control Systems and Block Diagram

Phasor Analysis

Bode Plots

Root Locus Plots

Non-linear Systems

Analog IO

Sensors

Actuators

Motion Control Systems

Laplace Techniques

Magnetic Systems

Fluids

Linear Controls with Laplace

Lab Guide

Writing

Math Review Guide

C Programming Review

Units

Materials

Integration and Automation of Manufacturing Systems

593 pages

Covering

Integrated and Automated Manufacturing

An Introduction to C/C++ Programming

Network Communication

Databases

Communications

Programmable Logic Controllers (PLCs)

PLCs and Networking

Industrial Robotics

Other Industrial Robots

Robot Applications

Spatial Kinematics

Motion Control

CNC Machines

CNC Programming

Data Acquisition

Vision Systems

Integration Issues

Material Handling

Petri Nets

Production Planning and Control

Simulation

Planning and Analysis

References

Appendix - Projects

Appendix - Common References

PLC Primer
16 pages

Covering

What is a PLC?

Why Use PLCs?

But What Exactly Is a PLC?

A little More About Inputs and Outputs

And a Little More About the Control Program

So How Does a OLC Keep All This Straight?

To Sum It All Up

Want To Learn More?

Control System Reference Manuals

You will also receive several reference manuals containing valuable information that can be used by a novice or expert control system designer.

Titles included:

Electrical Relay Diagram & P&ID Symbols

Programming and Materializing Pads

Logic Symbols, Truth Tables and Equivalent Ladder Logic Diagrams

PLC Glossary of Terms

Electrical Relay Diagram
and P&ID Symbols

Covering

Disconnect

Circuit Interrupter

Circuit Breaker

Limit Switches

Proximity Switches

Liquid Level switches

Vacuum & Pressure

Temperature

Flow (Air, Water)

Foot switches

Toggle

Cable Operated (Emerge.)Switch

Plugging

Nonplug

Selector

Rotary Selector

Thermocouple Switch

Push Buttons

Total Contacts To Suit Needs

Contacts

Coils

Control Circuit Transformer

Motors

Pilot Lights

Horns, Siren, Etc.

Buzzer

Bell

P&ID Symbols

Instrument Identification Lettering

Programming and
Materializing Pads

Covering

Input/Output listing

PLC Automation Project Notes

PLC Program Listing

Register-Word/Internal Output Usage Listing

Logic Symbols, Truth Tables and Equivalent Ladder Logic Diagrams

Covering

AND

OR

XOR

NAND

NOR

PLC Glossary of Terms

Covering

Complete listing of terms

PLC Simulator Software

The simulator software contains a PLC Ladder Logic editor that allows users to create and edit PLC programs, emulates the scanning sequence of a PLC when placed into the "RUN" mode and the users program is scanned and the appropriate I/O is updated just as would occur in an actual PLC. And the simulator, changes the logic with virtual buttons and output with animations to show what is actually happening in a simulated run mode. For example, you can use this simulator to see how to program a conveyor line, Traffic intersection light and Batch mixing processes.

The simulator is actually three distinct programs combined into a single package. First, the software contains a PLC Ladder Logic editor that allows users to create and edit PLC programs using Allen Bradley PLC-2 family instructions. Secondly, this simulator emulates the scanning sequence of a PLC. When placed into the "RUN" mode, the users program is scanned and the appropriate I/O is updated just as would occur in an actual PLC. Thirdly, the application contains a number of animated simulations which respond accurately to the inputs, and outputs of the emulated PLC. A conveyor based filling line, Traffic intersection and Batch mixing simulations present life-like challenges for the student programmer.

(1) Automated filling system

Operator Station Panel and controls

Conveyor with position sensors (photo switch)

Hopper with motorized chute control

Product Level Sensor

Conveyor Motor

Visual PLC Data Table Display including timers and counters

(2) Batch Mixing system Simulation

Operator Control Panel

2 filler pumps and piping

2 flow meters on filler lines

1 mixing motor

1 high level sensor

1 low level sensor

1 gas fired heater (controlled valve)

1 temperature sensor

1 discharge pump

1 discharge flow meter

1 Visual PLC Data Table display including timers and counters

(3) Intersection Traffic Light Control Simulation

2-way traffic lights system

2 Green Lights

2 Red Lights

2 Amber Lights

Visual PLC Data Table Display including timers and counters

2 way traffic flow

(4) Hardware Input and Output Simulator

4 toggle switches (SPST)

2 momentary normally open switches

2 momentary normally closed switches

8 controllable lights

Visual PLC Data Table Display including timers and counters

The software includes a full-featured built-in PLC Emulator package that runs concurrently on the same computer with the Industrial applications software (simulations) described above. With a single keystroke, the user may toggle back and forth between the display of the animated process simulation and the Ladder Rung Program Editor of the emulated PLC.

The Program Editor is both user friendly and full-featured. Students may add, delete and modify program-rungs, branches and instructions using simple menu selections.
To test the new or modified ladder program, a single keystroke toggles the student back to the Process Simulation screen and places the PLC in the 'Run' mode. The process simulation will then react accurately to the student's newly programmed rungs which are constantly being scanned in the background by the PLC run-time emulator.

By incorporating the Editor and run-time scanning of a PLC into software capable of running and interacting with the industrial process simulations, the software provides a single computer hi-tech solution to Programmable controller student training, whether running on the network of a computer Lab, or on the users own laptop computer. The simulation system allows a simple low-cost solution to PLC training while attaining superior student concept retention.

PLEASE NOTE: ALL TITLES AND MATERIALS ARE ON A SINGLE CD-ROM DISC. ALL PAGES OF EACH MANUAL ARE IN PDF FORMAT AND CAN BE DISPLAYED AND PRINTED TO A HARDCOPY.

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