清洗机主要采用了结构件现场拼装的设计,大致分为两个斜侧梁结构结构、斜侧梁搭接结构、轮驱结构组、滚刷、压力水喷射系统、结构支撑和禁锢件及电控组织。结构件采用铝合金、合金型材和部分不锈钢结构件。力计算方面就是横跨力和摩擦力方面的考虑。衔接转运搭载平台是比较复杂的,因为担负清洗机的高空转运(左右移动),搭载及清洗机运行定位的配合工作。这个设计要对大棚的现场做细致的测量,尤其涉及滑轨润滑和移动驱动轮的设计。平台大致包括爬梯、支撑梁、地面支撑轮和大棚c边驱动轮、滑轨卡扣构件和平台结构、电气控制部分。设计要完全按高空作业支撑结构装置开发,重在安全与装配衔接的余量配合。
根据我们的一些设计和现场应用经验,本套清洁系统的复杂之处有几点:一是机械设计过程中的结构与结构之间恰好的装配量配合,尤其考虑结构件装配并整体运行过程中的形变,造成整体清新机和平台的运行,运行卡顿及多次拆装的结构变化。二是电气控制元件,尤其是传感位置传感安装位置的调整,运行整体过程中的干涉阻挡,元器件的功能底限数值。三是PLC的编程工作、也就是软件系统的配合,这个是一个灵魂工作。四是压力泵、水压管路,线路及电机的质量,定位驱动运行轮的磨损及旋转不偏离。
全套清洁系统的工作流程;搭载转运平台位于要清洗的玻璃大棚屋脊前方。限位装置被控制并连接到大棚顶部排水沟。屋顶清洗机架在屋顶上。屋顶清洗机在排水沟自动运行(移动)。水电软管卷盘启动收放动作根据移动距离,屋顶清洗机运行清洁。
The cleaning machine mainly adopts the design of on-site assembly of structural components, which is roughly divided into two inclined side beam structures, inclined side beam overlapping structures, wheel drive structure groups, rolling brushes, pressure water injection systems, structural support and confinement components, and electrical control organizations. The structural components are made of aluminum alloy, alloy profiles, and some stainless-steel structural components. In terms of force calculation, it is a consideration that spans both force and friction. The connection and transportation of the loading platform is quite complex, as it is responsible for the high-altitude transportation (left and right movement) of the cleaning machine, as well as the coordination work of loading and cleaning machine operation positioning. This design requires detailed on-site measurements of the greenhouse, especially involving the lubrication of the sliding rails and the design of the moving drive wheels. The platform roughly includes ladders, support beams, ground support wheels and greenhouse C-side drive wheels, slide rail buckle components and platform structure, and electrical control parts. The design should be fully developed according to the support structure device for high-altitude operations, with a focus on the surplus coordination between safety and assembly connection.
Based on some of our design and on-site application experience, there are several complexities to this cleaning system. Firstly, the precise assembly amount coordination between the structure during the mechanical design process, especially considering the deformation during the assembly and overall operation of the structural components, resulting in the overall operation of the fresh machine and platform, as well as structural changes such as running lag and multiple disassembly and assembly. The second is the adjustment of the installation position of electrical control components, especially the sensing position, interference obstruction during the overall operation process, and the functional bottom limit value of the components. The third is the programming work of PLC, which is the coordination of software systems, which is a soul work. The fourth is the quality of the pressure pump, water pressure pipeline, circuit, and motor, as well as the wear and rotation of the positioning drive running wheel without deviation.
The workflow of the complete cleaning system; The transport platform is located in front of the ridge of the glass greenhouse to be cleaned. The limit device is controlled and connected to the drainage ditch at the top of the greenhouse. The roof cleaning rack is located on the roof. The roof cleaning machine automatically operates (moves) in the drainage ditch. The water and electricity hose reel starts the retraction and retraction action, and the roof cleaning machine runs and cleans according to the movement distance.
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